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COLLAHUASI BRAVING THE NATURE
S.Narayana Moorthy

UPDATE
Collahuasi completes expansion

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Location 

 
Occurrence 
 
 
Environment  

  
Outlook

 

Tectonic movements have endowed enormous mineral resources to the Central Andes region in South America. Consequently, the Central Andes region attracts major exploration and mining activities. The region's resources include deposits at Chuquicamata (largest copper porphyry system) and Collahuasi. For all the mineral resources she is endowed with, Collahuasi is one of the harshest, inaccessible and almost uninhabitable places on Earth. It is a triumph therefore that conditions and checks have been installed in this region, facilitating the mining of the region on a big scale. In fact, the Collahuasi mine has been recently listed on the stock markets, further affirming that the mine has come of age.

At Collahuasi everything is in superlatives: Collahuasi in the rich Chilean Norte Grande is one of the largest copper resources known anywhere in the world. The project represents the single largest copper mining investment ever at US$ 1.80 billion
* The mine has the largest single investment in Chilean history
* The site is one of the world's highest and harshest at 4800 meters above mean sea level.


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Location:

Collahuasi is located in Tarapaca region in Northern Chile, 100 kilometers south east of Iquique and 150 kilometers north of Chuquicamata. The Chile is a narrow strip west of Andes mountain chain, which divides it from Argentina. To the west is Pacific Ocean while the Southern part of Chile faces Antarctica.

Ownership:
*
Falconbridge - 44%
* Minorco (now merged with Anglo American Plc) - 44%
* Japanese consortium led by Mitsui & Co - 12%.

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Occurrence:

Collahuasi consists of two major copper porphyry deposits, Rosario and Ujina. Rosario has been known from 1979 and Ujina discovered in 1991. Ujina geologically is classic copper porphyry, resulting in the development of a thick, continuous zone of secondary enrichment. Rosario, with an area of one square kilometer is within the five km radius hydrothermal alteration zone. Bornite and Chalcopyrite veins occur in the porphyry at Rosario but are absent at Ujina. Rosario has undergone post-mineralization faulting and is structurally complex. It is said that mining at Collahuasi has a long history dating back to the Incas.

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Studies:

Pre-feasibility studies were carried out by Bechtel and feasibility studies by Davy (Kvaerner Metals). A joint venture Bechtel-Davy was formed to handle the project. The resources as assessed are:
* Measured and indicated resources 2,054 million tonnes
* Inferred resources 1,054 million tonnes with an average Copper content of 0.82%. The cutoff grade taken was 0.4%.

Production was planned at 330,000 tonnes of copper and 50,000 tonnes of copper cathode annually.

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Environment:

The location is marked by a fragile environment and harsh conditions:
*
High altitude
and thin air causing breathing difficulties
* Temperature of about 110C during daytime dipping to below freezing levels at night
* No trees, rare animal life and no nearby human settlement
* Lack of adequate water supplies around the deposit
* Blizzards, lightning storms and volcanic activity in the region.

This kind of reality calls for special measures and some of the measures taken at Collahuasi are:
* Comprehensive medical checkups before proceeding to the site and immediately on arrival at the site
* Work adjusted to provide off days on a regular cyclical basis
* Special non-conducting safety shoes in view of the lightning storms
* Each employee receives special training in environmental, health and safety aspects to cope up with the conditions
* Permanent camp for the employees away from the mine and at a lower altitude
* Snowmobiles and alpine huts throughout the property to prevent exposure
* Carrying out hydro geologic investigations in support of feasibility studies for ground water.

The mine has a regular environmental audit. With no water-borne effluents this is a zero-discharge operation. Water, being scarce, is recycled extensively.


Facilities specially developed:
*
Permanent access road to the site
* Slurry pipe line 200 kilometers long
* Deepwater Port
* Water resources from distant internally drained
Salar basin.

The project work was completed between 1996 and 1999 and plans for
expansion from the present 450,000 tonnes per year are under consideration. Concern over the region's limited water resources in the light of expansion plan has also been voiced.

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Outlook:

Collahuasi has had yet another good quarter this year meeting the planned production volumes. In April, Collahuasi also secured brand registration of its copper products with the London Metal Exchange (LME). In 2004, mining activities will move from the Ujina pit to the adjacent Rosario ore body, which has a lower copper grade. To compensate for this, a study is under way to explore ways of increasing milling capacity by 40,000 tonnes per day.

The success story of the Collahuasi mine has been achieved through overcoming many an obstacle. The Collahuasi mine is already one of the major copper producers in the world and it appears that Collahuasi will continue to hold this esteemed position for a long time to come.

Maps courtesy of
www.theodora.com/maps used with permission"

 
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