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Fuel cells-Looking Ahead
S.Narayana Moorthy

FUEL CELLS

Targets  

  
Types  

  
Fuel   

 
Applications  

  
Initiatives  

  
Development


Fuel cells are already getting recognized as an alternative to the internal combustion engines though the general commercial application could be as late as 2010 and to reach a level the IC engines enjoy as of date somewhere around 2020. The technology meets the requirements of a pollution-free, environmental-free alternative to generate power.
Fuel cells operate like batteries. There are no moving parts or noise pollution. Fuel cells do not emit particulate matter and are the cleanest and at present provide the best technology to produce electricity.
Fuel cells do not require recharges like batteries as long as there is a constant supply of fuel.

Fuel cell technology has come a long way since they supplied power to NASA space programs in the 1960s. The technology has been evolving rapidly over the years. It has now become a distinct possibility that fuel cells could well become affordable to power individual homes and present applications as well in the near future.

Where does platinum fit in?

Fuel cells produce electricity by combining hydrogen (fuel) and oxygen over a catalyst. And platinum fits in ideally as the catalyst. The consumption of platinum for automobile is undergoing rapid changes with advances continuously being evolved.

The level of platinum per unit is already being pegged at 40 grams per unit from the current level of 100 grams. When it is possible to come out with mass production this could be further lowered to a level of 20 grams per unit. When an ultimate level at 9 grams per unit is talked about, it indicates the amount of seriousness with which this issue is approached and the importance attached to it.

The consumption of platinum in a fuel cell for automotive sector is continuously researched to lower levels. At the same time the number of countries that implement stringent emission regulations and the number of vehicles that come under these regulations is on the increase.

The power requirement per vehicle is between 5.0 kilowatts and 15 kilowatts and fuel cells of 50 to 200 kilowatts are already under commercial production. It is expected that small portable units under 3 kilowatts capacity could be in the market by 2005 which could trigger a rise in consumption in portable appliances. The stationary and back up as well as primary power sourcing from fuel cells is expected to play a very major role even before the projected automobile market picking up around a projected 2010.

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Targets -Looking ahead

Period
 
Fuel Cell
(Cost per Kw USD)
 
Diesel Generators
(Cost per Kw USD)
 

Current Level
 
4500 800 to 1500

Could stabilize at
 
1200  

Ultimate target
 
400  

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Compared to conventional batteries, the refueling is quicker in case of fuel cells and the time between refueling is also longer. Fuel cell-powered vehicles are also expected to provide fuel efficiency as well as miles per gallon almost twice as at present. Major automotive manufacturers are aiming at keeping the cost of the fuel cell powered engine of the future pegged at the same cost of internal combustion engines.

Types of fuel cells:

Parameter Alkaline Fuel cell Phosphoric acid Fuel cell Molten Carbonate Fuel cell Solid oxide Fuel Cell Proton Exchange Membrane Fuel cell
Process Requires pure hydrogen and oxygen Complex system design Uses fuel directly without a fuel processor Uses relatively impure fuel Uses solid polymer membrane as an electrolyte
Operating temperature   2000C 6500C 400 to 10000C 1000C
Application suitability   Stationary power applications with existing installations More complex than phosphoric acid fuel cells due to the use of higher temperature and use of molten electrolytes Suitable for large to very large stationary power applications Ideally suited for transport and small transport applications
Where used NASA
Apollo space programs
JAPAN, USE AND EUROPE mid to large scale stationary power and general applications US, JAPAN for constant power in large utility applications
(1.8 mw proto type tested)
  NASA
Gemini space program
Technology       Demo stage. very early stages of development Compact and produce electricity to the size 1 to 250 kw
When introduced 1960s 1970s 2002/03 Demo/evaluation stage Commercially available

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Fuel for fuel cells

Hydrogen Expected to be near time and long time fuel of choice. Storage and transportation requirements already in place
Hydro-carbon based fuels Fuel reformer is required to extract hydrogen
Alternatives Multiple feeds in the intermediate stage

hydrogen/methanol*/clean petroleum derivatives/natural gas

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*Direct methanol fuel cell technology permits use of methanol as fuel without requiring fuel processing.

Major automobile manufacturers like Ford, GM, DaimlerChrysler, Toyota, Honda, Volkswagen and others are moving towards mass production of vehicles powered by fuel cells and though a time frame of 2010 is mentioned for everyday commercial availability for automobiles it could be well achieved much earlier. Test runs are already on and the milestones released through press confirm this possibility.

Fuel cells could be the power source of the 21st century and the problems of
storing and transporting hydrogen are addressed seriously. The technology is given its due importance that already some waste water treatment plants are using fuel cells to convert the methane gas they produce into electricity.

Some applications where fuel cell can be used in the near future:

Personal Transport Public installations Power back-ups and substitutes

Power back-up Portable applications Consumer electronics Personal computers
Utilities like lawn mowers etc
 
Battery substitution applications Personal vehicle engine substitutions Public utilities like traffic signals etc Power applications with existing installations

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Initiatives:

Unites States Department of Energy has initiated measures for the reduction of greenhouse gas and encourages the manufacturers with incentives and guidance.
An alliance for solid state energy conservation has also been formed.
Other governments around the globe are seized of this vital issue and have initiated measures for research and encouraging research.


Country
 
Agency Remarks
United States Unites States Council for Automobile Research (together with Ford, GM, DaimlerChrysler) Fund assistance for research and development
Canada National Fuel Research Facility

 

Fund assistance for research and development

Funding Ballard Power Systems

Germany, Italy   Fund assistance for research and development
Japan Toyota, Suzuki, Sanyo Research and development
Singapore Hydrogen refueling systems  
Korea Korean Government and Hyundai Procuring fuel cell stacks from Ballard systems for evaluation and development
China Research More than 20 units specially reserved
United Kingdom Direct support for renewable energy technology (including fuel cells) Target of reaching 10% from renewable technology from the existing 5%
Iceland Icelandic New Energy Ltd Aims to create world's first hydrogen economy

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Developments


2003

 


2004

 


2005

 


2006

 


2007

 

Vehicles
30 fuel cell buses on test run in European cities
  Planned for general public on a limited scale   BCC report foresees 1,000,000 vehicles in US using fuel cell
DaimlerChrysler plans 60 vehicles for test run powered by fuel cells   DuPont Fuel Cells and DuPont Taiwan Ltd plan release of electric scooters in Taiwan    
Honda FCX obtains EPA's first certificate for fuel cell vehicle   Nippon Fuel cell for residential use    
3M offers components for all PEM fuel cell applications commercially        
Avisto Labs' PEM fuel cells supplying stationary fuel cells for emergency back up power.
Installed 60 units in US, South America, Italy
       
Ballard Systems offer fuel cells commercially for intermittent use in stationary products Ballard Systems fuel cell engines for continuous use stationary products      
Automotive fuel cell engines
(2000 vehicles with battery electric drive)
Further progress to automotive fuel cell engines Stabilizing automotive fuel cell engines    

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Outlook:

Research and development throughout the world for an effective alternate to the fossil fuel energy has continuously persisted and fuel cell technology is here to stay. The forecast of 2010 may well be advanced on account of serious applications from the governments, agencies and manufacturers. The deterrent cost per unit of fuel cell generated energy no longer raises question marks and the gap is already getting continuously reduced. The advantages the fuel cell technology offers particularly mobility, as well as a clean technology outweighs many other considerations. Already prototype cars and buses are released; power sources commercially produced and installed in various locations and when such portable energy is available for personal articles and domestic power, the future for fuel cells are very bright.

Platinum consumption would also be on the increase concurrent with the developing technology. The declining per unit consumption in automobiles may not make such an impact on the overall demand since the number of vehicles is continuously increasing and fuel cells are finding more and more applications. Successful mass production of one kilowatt fuel cell for domestic use projected for 2004 would make a market impact.

More:

A comprehensive list of links to Associations, Agencies and Organizations promoting the research and development of fuel cells.

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